JJP SA Engineering - PTY LTD

We take pleasure to briefly enlighten you of our company and it’s core business and some of the work and activities we have conducted over the years, we can offer expertise conversant with the manufacture and fabrication of the following product range to a variety of specifications and standards:-


Piping on a wide range of materials, pressure vessels, heat exchanges and related equipment, structures also forms part of our work load, we are actively involved in the manufacture of products to serve various industries namely chemical and Petro chemical plants, water transportation, coal conveying steel plants, food and beverages, power generation and the mining sector. Joint Ventures on certain Contracts, which include Turnkey projects, are part of our portfolio with reputable Partnerships.


Our policy is to uphold customer satisfaction and gearing to offer a quality service when one is faced with deadlines that is expected of us, although the temptation is always in our minds to grow to an extent to satisfy a wider market, we feel with growth, proper control and a vibrant organization has to go hand in hand with this growth.


Over the years we have guided this business to supply quality PRODUCTS on sustainable turnaround efforts and meeting high standards. Our customer base requires us to be technically equipped to handle and produce work (geared) efficiently with manufacturing back up and after sales capabilities and service.


We abide by clearly defined procedures and co-operate fully to resolve disputes that may arise to minimize customer dissatisfaction and inconvenience.
We list below some of the projects we have handled in a relatively successful manner. When enquiries are received by us and are studied in such way that we come to conclusion that we are unable to handle such work we duly inform the customer promptly that no offer is possible thus alleviating a situation of distrust and delays.
It is a common a belief that production and quality are totally antagonistic however we believe that the "quality manufacturing" is the only way to success.





MANUFACTURING

- Proper use of Codes and Norms (Pressure Equipment Directive, ASME, EN Standards, etc).
- Welding coordination by certified personnel.
- Non Destructive Testing coordination.
- Quality Control.
- Post Weld Heat Treatment (PWHT).
- Special service subcontracting.
- Manufacturing follow-up and expediting.
- Preparation of documentation.

INSPECTION

- industrial and pressure equipment inspection.
- Non Destructive Testing.
- Follow-up and inspection of subcontracted assemblies.
- Review of documentation.

CONSULTANCY

- Implementation of Quality Management Systems (QMS) according to EN ISO 3834.
- Adaptation of existing Quality Management Systems (QMS) to the new industry standards.
- Internal auditing.
- Supplier evaluation.

ISO EN 3834

The objetive of EN ISO 3834 is to demonstrate the capabilities of the manufacturer to control welding activities for the type of work being done. Welding is a special process that cannot be completely verified without destroying the product so it is recommended to implement special measures into the Quality Management System (QMS) to ensure proper quality of the production.
- ISO 3834-2, Quality requirements for fusion welding of metallic materials - Part 2: Comprehensive quality requirements

WELDING

Welding is a technology in a constant development pushed by manufacturing issues and the use of new materials. New techniques are developed and the existing ones are improved. For such reason it is highly recommended a continuous training on the subject.

The technological developments in this field are a consequence of the study and understanding of the physical transformations which happen during welding. All this knowledge has brought a new science branch called welding metalurgy which is becoming essential to work with metals and their alloys.

There are numerous standards which cover a wide range of welding disciplines and areas including procedures, welder qualification, welding equipment, consumables, coordination and much more.

NON DESTRUCTIVE TESTING

Non Destructive Testing (NDT) is a wide group of analysis techniques used in industry to evaluate the properties of a material or component without permanently altering the physical, chemical, mechanical or dimensional characteristics of the object.

The fact that these testing techniques don´t damage the material allow to check 100% of the production ensuring quality and reliability of the product. Moreover the NDT are very useful to check pieces already in service preventing fatigue failures.

Common NDT methods include radiographic, ultrasonic, magnetic-particle, liquid penetrant, visual inspection and eddy-current testing.

HEAT TREATMENT

Heat treating is a group of processes which are applied to metals and their alloys to change the physical properties of a material. Those processes make use of heating and cooling at controlled temperatures and speeds to cause metallurgical changes within its structure. The properties which can be altered are toughness, shear strength, tensile strength and hardness.